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Office Address

No 08, Maruthi Layout, OppOSITE Guestline Hotel, Behind Anjaneya Temple, Attibele, Anekal Taluk, Bangalore, Karnataka - 562107

Phone Number

+91 04171292555

+91 8022445535

Email Address

info@shalinifabtech.com

Our sand blasting service is a vital step in preparing steel surfaces for protective coatings, especially for heavy structural steel used in industrial, marine, and harsh environmental conditions. Proper surface preparation through sand blasting ensures superior paint adhesion, extends the lifespan of coatings, and significantly improves corrosion resistance.

What is Sand Blasting?

Sand blasting (also known as abrasive blasting) is the process of propelling fine abrasive particles at high velocity to clean, roughen, or profile steel surfaces. It removes contaminants such as:

  • Rust and mill scale
  • Old paint layers
  • Dirt, grease, and welding slag
  • Other surface impurities

This process results in a clean, textured surface ideal for coating applications.

Surface Preparation Standards

We achieve surface cleanliness and profile depth as per internationally recognized standards including:

  • SA 2 to SA 2.5 (Near White to White Metal Blast Cleaning) as per ISO 8501-1 and SSPC-SP10 standards
  • Surface profile depth maintained between 50 to 75 microns for optimal coating adhesion
  • Visual and tactile inspection to ensure no visible rust, oil, or dust remains
  • Control of dust and environmental factors to maintain surface integrity

Abrasive Media Used

Depending on the project requirements and environmental considerations, we use a variety of abrasive materials:

  • Silica sand (where allowed)
  • Garnet abrasive – eco-friendly and recyclable, preferred for most industrial work
  • Steel grit and shot – for heavier surface profiling and recycling within closed systems
  • Aluminum oxide and glass beads – for specialized finishes

We ensure selection of the right abrasive for the substrate and coating system.

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Equipment & Methodology

Our sand blasting team utilizes:

  • Portable and fixed blast pots with adjustable pressure controls
  • Blast nozzles designed for optimal media flow and surface impact
  • Compressed air systems providing consistent velocity
  • Containment systems to control dust and collect used abrasive for reuse or disposal
  • Personal protective equipment (PPE) for operators and site safety controls

Benefits of Our Sand Blasting Service

  • Improved Coating Adhesion: Creates a micro-roughened profile that enhances primer and paint bonding
  • Surface Uniformity: Provides consistent surface texture, ensuring even coating application and thickness
  • Longevity & Corrosion Protection: Cleaned and profiled surfaces reduce under-film corrosion and coating failures
  • Cost Savings: Minimizes paint consumption by improving coating efficiency and durability
  • Compliance: Meets client, project, and regulatory environmental and safety requirements

Typical Applications

  • Structural steelwork in heavy industries such as power plants, refineries, and chemical plants
  • Steel exposed to marine environments, coastal constructions, and offshore platforms
  • Preparation of steel for hot-dip galvanizing, epoxy painting, or fireproof coating
  • Surface prep for bridge steel, towers, pipe racks, and storage tanks
  • Equipment refurbishment and maintenance projects requiring rust and old coating removal

Quality Assurance

  • Inspection of surface cleanliness using white metal blast standards
  • Measurement of surface profile with a replica tape gauge
  • Monitoring abrasive media quality and equipment calibration
  • Documentation and certification as per project requirements

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Leading Provider of Metal Ceiling Systems & Industrial Fabrication Solutions

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